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Kaman Aerospace - Composite Repair

FAA, ISO 9001, NADCAP
Composite Repair, Structural Maintenace, Airframe
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Kaman Composite Structures provides comprehensive solutions to the aerospace and medical equipment manufacturing markets. As an ISO AS9100 and Nadcap accredited supplier, Kaman has received industry recognition for their quality and service. Kaman specializes in composite manufacturing, design engineering and MRO composite repair.

Kaman Composite Structures provides design, prototyping, production, and certification of composite structures.

AEROSPACE DEFENSE
• Reflectors
• Radomes
• Rotor Blades
• Skin & Skin to Core Bonding EMI Shielded Mission Structures Workstations
• Consoles
• Racks
• Enclosures
• Fairings
• Complex Assemblies

AEROSPACE COMMERCIAL
• Acoustic Panels
• Fan Track Liners Strut Fairings
• Wing to Body Fairings Winglets
• Inlets
• Nacelles Machined Core Control Surfaces

CAPABILITIES
• Complex and Sub-Assemblies Autoclave Curing Compression Mold Composite Bonding
• Core Machining Thermo-forming
• Vac Form
• Metal Bonding
• Paint
• Non-Destructive Testing & Inspection
• Flame Spray

FIBERS
• Carbon
• Glass
• Quartz
• Kevlar

RESINS
• Epoxy
• Phenolic
• Cyanate
• Esters

CORES
• Rohacell®
• Nomex® Honeycomb
• Aluminum Honeycomb
• Urethane Foam

NDI INSPECTION
• 7-Axis 30-foot capacity
• A & C Scan
• In-House Level 3
• Fixed Base CMM
• Portable CMM / Romer Arm

NADCAP ACCREDITED TEST LAB
Mechanical Testing:
• Compression
• Fatigue
• Flexural
• Shear
• Tensile
Thermal Analysis:
• Differential Scanning
• Melting Point
• Thermomechanical

  • MRO COMPOSITE REPAIR SERVICES

    Kaman Composite Structures hold an FAA Part 145 Repair certificate at the Wichita, Kansas location. Through an extensive process, Kaman provides full-service repair, inspection and testing (including Ultrasonic and Transmissivity) on off-aircraft composite structures. In addition, Kaman has a variety of rotables inventory available on exchange to meet the customer’s immediate needs for AOG requirements.

  • RADOME REPAIRS

    Kaman Composite Structures also offers aftermarket Radome repair at the FAA Certified Part 145 Repair Station in Wichita, KS under certificate Q5PR803Y. A full-service repair facility, with both repair and testing capabilities for customer-owned units, as well as a selection of exchange units for immediately needs.

  • TYPES OF RADOMES REPAIRED BY KAMAN

    • Electrically thin radome – Single layer radome where the layer is less than 0.1 wavelengths thick at the frequency of interest. (FSS Radome)
    • Half-wave radome – Single layer radome where the layer is 0.5 wavelengths thick at the frequency of interest.
    • A-sandwich – A radome configuration consisting of a low dielectric core, with low dielectric skins on either side. (Ku Band Data link Radome)
    • C-sandwich – A five-layer radome configuration with three skins having low dielectric constant, and two cores with a low dielectric constant. (MMR Radome)

  • Exchange & Repair

    Whether the customer requires their own unit to be repaired or needs an immediate exchange, Kaman Composite Structures can find the solution to meet the requirement.

  • Specific capabilities include:

    Radome
    Rotor Blades
    Winglets
    Fairing
    Doors

  • Wichita, Kansas

    Located in the Air Capital of the World, Kaman Composites - Wichita operates150K ft2 of manufacturing facilities with over 100 employees. KCW specializes in Rotor Blade production large-scale composite structures, and MRO Composite Repair. (image below)

1650 S McComas
Wichita, KS  67213
USA