Laser Aviation

Cargo Conversions, Structural Maintenace, Maintenance
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Laser Aviation is the leader in 3D laser scanning and modeling services for aviation and aerospace engineering worldwide, Laser Aviation's scanning and modeling expertise is invaluable providing savings in time and money.

We create exact 3-D laser images for fleet operators, individual aircraft owners, special operations modification and completion MRO's, DER's, OEM's or the rare aircraft restorer's. Once the data is collected Laser Aviation transforms that point cloud data into a 3-D solid model. The resulting files are exported as STEP, IGES, or ParaSolid files, as well as other file formats. The digital models are created so precisely that the FAA and the OEM's are relying on this type of documentation more and more. The 3-D models establish the baseline for repairs and enables engineers to more precisely prescribe a course of action. Once captured, the information can easily be shared with suppliers, customer's, and others worldwide via the internet. The digital files are also relied upon to capture existing conditions of the aircraft for future reference and establishing a base line of an individual air-frame.

We are often called in for:

1) Special Mission Modification
2) VIP Completions
3) Damage Inspections
4) Cargo Conversion
5) OEM laser scan overlay on the original docs

We bring extensive aviation experience and professionalism to every project and customize our support to your individual needs and requirements.

  • Mike Millet

    Mike Mullett is a US Army Aviation veteran who served honorably as a helicopter crew chief in Southeast Asia and the Federal Republic of Germany. From this experience as a maintenance provider, Mike knows that accurate record keeping is essential, and metrology works well as the basis for all manufacturing, maintenance, and repair decisions for every aircraft.

  • See examples of our 3D Laser scans

    Zoom in and out, rotate and get precise measurements for every scan.


    This innovative approach to cataloging aircraft parts is unique and highly useful to all major aircraft manufacturers (OEM’s), line maintenance providers and MRO’s. The cataloging of parts will enhance and streamline communications between OEM's and end-users. This will be achieved through the use of 3D digital files which provides for accurate and timely exchange of information. Laser Aviation will approach the OEM's with our software product for applications to be applied on new and existing models. Laser Aviation is developing this solution to create a worldwide cloud based parts catalog for commercial, military and general aviation aircraft.


    Laser Aviation captures, with precise accuracy, the "AS IS" condition of an aircraft’s physical state as if you were standing in or near the aircraft and from any position. The client doesn't have to travel half way around the world to inspect your aircraft just to find that it isn't configured as they thought. The resulting aircraft files allow virtually unlimited access via the internet, at any time. We can provide a virtual survey for your aircraft with or without its documentation, which can be shared easily with other potential clients that you couldn't previously reach.


    If a 3D drawing exits of the aircraft or aircraft component, we can reproduce the part in question with the precision of the original design all in a 3D solid model. We are then able to reproduce the part by means of additive manufacturing (3D printing) or, if appropriate, machine the part via more traditional methods. This is especially helpful for rare aircraft restorations, or one-of-a-kind applications.


    Every imaging project is unique and requires a seasoned laser scanning technician that has the skills and talents to envision and model the finished product. This ability to visualize the end product and understand how the client will utilize the gathered data is of the utmost importance. A qualified 3D laser scan technician must also have the ability to strategize and implement precise scan directives once deployed to the field. Our technicians have the resources and ability to develop solutions for problems that inevitably arise on the project. 3D Laser mapping is fast and accurate, and once post processing has been completed, the files are provided to the client in any number of file formats which will meet their exact requirements, whether it's a solid model or the point cloud.


    Aircraft Mapping Process (AMP) – Laser Aviation’s 3D laser mapping process collects data with a laser scanner (non-contact measurements) that generates as many as one to ten-million registered measurement points in minutes, and all 3D laser scans can be referenced to the zero waterline, butt and station lines.


    Laser Aviation will develop and provide 3D laser scanning educational and training materials that can be easily accessed from the internet. Head mounted displays (HMD) or other immersive media will be employed in Augmented Reality (AR) and Virtual Reality (VR) forms. One or more aircraft maintenance trainees can be accommodated within the same environment and the experience is a far more valid and immersive experience. As the process matures, aircraft specific training will be developed to include system level detail.

    OEM system specific training, such as avionics, flight controls, engines, environmental and entertainment troubleshooting techniques can all be offered through this system. Using AR and VR will significantly reduce the time away from the hangar floor, thus keeping the wrenches turning. Our approach is to provide un-guided training via on line or classroom scenarios, along with the accessories required to provide local training in AR and/or VR which meets requirements for recurrent training supplemented by OEM advanced electronic interface.

  • Contact us for an Estimate

    We are happy to provide a free estimate for your 3D laser scanning, 3D modeling, or reverse engineering needs.

2966 Landington Way
Duluth , GA  30096